The E-4 process is a now outdated process for developing color reversal (transparency) photographic film, which was introduced in 1966.
The process is infamous for two reasons:
First, it uses the highly toxic boron hydride-based reversal agent tertiary butyl-amine borane (TBAB).[a][1]: 379, Table LXVI Early releases of the consumer-sized version of the chemistry provided the TBAB in the form of a tablet, possibly to avoid the possibility of inhalation.[2] This was later changed to loose powder, likely as a countermeasure against inadvertent ingestion of the substance.
Second, the prehardener agent contains formaldehyde and 2,5-dimethoxytetrahydrofuran,[1]: 377, Formula 269 which when mixed generates succinaldehyde, a noxious gas which has been likened to tear gas.[2] Process E-6 films are hardened during manufacture, eliminating the prehardener step altogether and allowing them to be processed at 100 °F (38 °C).
Ektachrome film has three separate light-sensitive layers; each layer is sensitive to a different group of wavelengths corresponding to red, green, and blue colors. When the film is exposed, each layer records a latent image based on its sensitivity. A yellow filter prevents blue light from exposing the green- and red-sensitive layers, which have some sensitivity to blue light.[3]
The E-4 process is faster than E-3; whereas E-3 required 15 steps and up to 70 minutes from start to finish,[2][4]: 30–31 E-4 was completed in approximately 50 minutes over 13 steps.[5] E-4 runs at 85 °F (29 °C),[5] about 10°F (6°C) higher than E-3. The temperature tolerance is ±1°F for prehardener, ±1⁄2°F for the first developer, and ±2–5°F for all other steps.[5] The ME-4 process was a motion picture variation of the E-4 process.
The major change for E-4 was the inclusion of a chemical reversal agent, which permits processing of the film without the manual re-exposure/fogging step required by the predecessor E-1 / E-2 / E-3 processes.[2][5]
Total darkness is required during the first four development steps; normal room light can be used for the remaining steps.[5]
E-4 processed film is color stable for about 30 years.[6]
The process largely was phased out in 1976 with the introduction of the E-6 process, which is more environmentally friendly due to its lack of toxic chemicals. E-6 avoids the use of TBAB by adding a separate reversal bath containing the tin salt stannous chloride.
The E-4 process has been discontinued since 1996; after 1976 it was used solely for Kodak IE color infrared film,[7] due to a legal commitment by Kodak to provide process support for 30 years after introduction. Kodak discontinued E-4 processing in 1985, but independent photofinishers continued to support the process.[8] The E-4 chemicals were reverse-engineered and substitute formulae were published in the British Journal of Photography Annual in 1977.[1]: 374
Color IR film has one drawback. It is not readily processed because it requires the old E-4 chemistry.
Eastman Kodak no longer offers processing for E-4 films such as Ektachrome Infrared and Kodak Microphotography color-slide films. However, there are more than a dozen independent labs in the U.S. that offer this service.