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Toyota Dynamic Force engine

The Dynamic Force engines are a family of internal combustion engines developed by Toyota under the brand's Toyota New Global Architecture (TNGA) strategy. The engines can be fueled by petrol (gasoline) or ethanol and can be combined with electric motors in a hybrid drivetrain. The engines were developed alongside the TNGA family of vehicle platforms, as part of a company-wide effort to simplify the vehicles being produced by Toyota.[1]

The engine is used in various Toyota and Lexus models starting with the four-cylinder A25A type installed in XV70 series Camry in June 2017.

Overview

Dynamic Force was developed as an engine that is claimed to achieve both driving performance and environmental performance while pursuing high efficiency and low fuel consumption as well as having a "direct feeling, smooth and pleasant acceleration performance".

Specifically, the cylinder head and intake port design improves the tumble flow (longitudinal vortex) to increase the air intake volume–the majority of intake flow is across that portion of the valve closest to cylinder centreline. Other methods include:

In development and production of the engine, Toyota claims it would be a "completely new engine design based on the TNGA strategy".

Previously, Toyota offered about 800 engine variants, most of which would be replaced with a much simpler lineup of 17 versions of nine Dynamic Force engines.[2][3] Toyota is also simplifying its lineup of transmissions, hybrid systems, and all-wheel drive systems.

Starting with the four-cylinder A25A type installed in XV70 series Camry in June 2017, the V6 V35A and four-cylinder M20A types had also appeared. On 16 October 2019, the three-cylinder M15A type, which would be installed in the XP210 series Yaris (specifically designed for Japan, Europe, Australia, and New Zealand), was officially announced.[4] On 12 June 2021, the first turbocharged four-cylinder model, named T24A, was introduced for the AZ20 series Lexus NX.[5][6]

The Dynamic Force engines introduced an updated nomenclature system for Toyota engines and no longer employ the traditional iteration or generation of the engine followed by the one letter or two letter designation for the engine family (such as 5M-GE or 4GR-FE being from the M and GR engine families respectively) and instead incorporate the engine's displacement in between a two letter code such as the M20A, with the "20" denoting a 2.0-litre engine.

Common key technologies

M15 family

The M15 engine family is a straight-three engine series that was first introduced in 2019 for the XP210 series Yaris.[4]

M15A-FKS

The standard version with 13.0:1 compression ratio achieves 40% thermal efficiency.

Applications (calendar years):

M15A-FXE

The hybrid version with 14.0:1 compression ratio achieves 41% thermal efficiency.

Applications (calendar years):

M15B-FKS

Localized M15 series engine for China, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

M15C-FKS

Localized M15 series engine for China, manufactured by GTE (Guangqi Toyota Engine Co., Ltd.).

Applications (calendar years):

M15D-FXE

The hybrid version produced in Jigani, Bangalore, India by Toyota Industries Engine India (TIEI).[10][11]

Applications (calendar years):

M20 family

The M20 engine family is a straight-four engine series that was first introduced in 2018 for the E210 series Corolla.

M20A-FKS

The standard version with 13.0:1 compression ratio achieves 40% thermal efficiency.

Applications (calendar years):

M20A-FKB

The flex fuel E85 version with 13.0:1 compression ratio ethanol fuel capable.

Applications (calendar years):

M20A-FXS

The hybrid version with 14.0:1 compression ratio achieves 41% thermal efficiency.[12]

Applications (calendar years):

M20B-FXS

Version used only in China which is largely identical to the M20A-FXS engine, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

M20C-FKS

Localized M20 series engine for China, manufactured by GTE (Guangqi Toyota Engine Co., Ltd.).

Applications (calendar years):

M20D-FKS

Localized M20 series engine for China, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

M20E-FKS

Localized M20 series engine for China, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

M20F-FXS

Version used only in China which is largely identical to the M20A-FXS engine, manufactured by GTE (Guangqi Toyota Engine Co., Ltd.).

Applications (calendar years):

M20G-FXS

Version used only in China which is largely identical to the M20A-FXS engine, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

S20A

The S20A engine is a straight-four engine series that was first introduced in 2022 for the Chinese market Highlander / Crown Kluger.

S20A-FTS

"FTS" designates the turbocharged version of this engine.

Applications (calendar years):

A25 family

The A25 engine family is a straight-four engine series that was first introduced in 2017 for the XV70 series Camry.

A25A-FKS

The standard version with 13.0:1 compression ratio achieves 40% thermal efficiency.

Applications (calendar years):

A25A-FKB

Version used in Thailand with E85 ethanol fuel capable.[13]

Applications (calendar years):

A25A-FXS

The hybrid version with 14.0:1 compression ratio achieves 41% thermal efficiency.[14][15]

Applications (calendar years):

A25B-FXS

This engine is only used on hybrid models in China. Similar to the A25A-FXS engine used in other markets.

Applications (calendar years):

A25C-FKS

Version used only in China which is largely identical to the A25A-FKS engine, manufactured by GTE (Guangqi Toyota Engine Co., Ltd.).

Applications (calendar years):

A25D-FXS

Localized A25 series engine for China, manufactured by GTE (Guangqi Toyota Engine Co., Ltd.).

Applications (calendar years):

A25F-FXS

Localized A25 series engine for China, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

A25G-FKS

Version used only in China which is largely identical to the A25A-FKS engine, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

A25H-FXS

Localized A25 series engine for China, manufactured by FTCE (FAW Toyota Changchun Engine Co., Ltd.).

Applications (calendar years):

T24A

The T24A engine is a straight-four engine series that was first introduced in 2021 for the AZ20 series Lexus NX.

T24A-FTS

The "T" in the engine feature suffix "-FTS" designates the turbocharged version of this engine.[5] Toyota have been using it to replace the naturally-aspirated 2GR-FKS V6, offering more peak torque at lower speeds and improved fuel consumption and emissions with the turbo engine.[16]

There also are two distinct hybridised variants (marketed as "Dual Boost Hybrid System" in Japan and "Hybrid Max" in North America) which carry the same T24A-FTS engine designation as the regular (non-hybrid) variant. For transverse engine applications, the hybrid engine drives the front wheels and is equipped with two electric motors: one starter-generator and one traction assist; a third electric motor driving the rear axle is provided with all-wheel drive as a power-split hybrid variant. For longitudinal engine applications (marketed as "i-Force Max" in North America), a single traction assist/generator motor is sandwiched between the engine and transmission, taking the place of a conventional automatic transmission torque converter.[17]

Applications (calendar years):

V35A

The V35A engine is a V6 engine series that was first introduced in 2017 for the XF50 series Lexus LS. Despite its "35" nomenclature and being advertised as a 3.5-litre engine, its actual displacement is 3.4 L (3,445 cc).

V35A-FTS

The twin-turbocharged version with 10.5:1 compression ratio. Pumping losses have been reduced by electrification of the waste gate of the twin turbo system. The engine achieves 37% thermal efficiency.[18] A hybridised version (marketed as "i-Force Max" in North America) is also available with the same engine designation as the regular variant.

The hybridised version was named Ward's World's 10 Best Engines list in 2022.[19]

A number of customers have reported main bearing failures in 2022 and 2023 vehicles equipped with the V35A-FTS engine, with mileage as little as 40,000 km (25,000 mi).[20]

Applications (calendar years):

See also

References

  1. ^ "Turbocharge Your Drive: Toyota's 2.4 Engine Unleashed! -". 26 May 2024. Retrieved 27 May 2024.
  2. ^ Reynolds, Kim (7 May 2015). "How the Toyota New Global Architecture Will Impact Mass-Car Building". Motor Trend. Retrieved 24 August 2020.
  3. ^ "Features of Toyota's New Powertrain". Toyota Motor Corporation. Retrieved 24 August 2020.
  4. ^ a b "Toyota's New Model Yaris Makes World Premiere" (Press release). Japan: Toyota. 16 October 2019. Retrieved 15 November 2019.
  5. ^ a b "All-New Lexus NX Premieres, Heraldling the Start of the Lexus Next Chapter" (Press release). Toyota. 12 June 2021. Retrieved 20 September 2021.
  6. ^ Tan, Danny (21 June 2021). "2022 Lexus NX officially revealed - second-gen SUV gets PHEV, 2.4 Turbo; new rear logo, interior concept". paultan.org. Malaysia. Retrieved 20 September 2021.
  7. ^ Lee, Jonathan (29 July 2020). "2020 Toyota Yaris detailed for Europe – 125 PS petrol and 116 PS hybrid with 1.5 litre NA three-cylinder". paultan.org. Malaysia. Retrieved 20 September 2021.
  8. ^ "Toyota Corolla Sedan, 1.5 Dynamic Force motora kavuştu" [Toyota Corolla Sedan gets 1.5 Dynamic Force engine]. Motor1.com (in Turkish). Retrieved 19 November 2020.
  9. ^ "Toyota Hyryder SUV breaks cover; bookings open". Autocar India. 1 July 2022. Retrieved 1 July 2022.
  10. ^ a b Daniels, Pearl (7 September 2022). "Maruti Grand Vitara SUV Homologated - 10 Variants, GVW 1,755 Kgs". RushLane. Retrieved 10 September 2022.
  11. ^ "Toyota opens TNGA assembly line at Bidadi plant | Team-BHP". Team-BHP.com. Retrieved 10 September 2022.
  12. ^ "2.0-liter Dynamic Force Engine, a New 2.0-liter Direct-injection, Inline 4-cylinder Gasoline Engine" (Press release). Japan: Toyota. 26 February 2018. Retrieved 15 November 2019.
  13. ^ "อุปกรณ์มาตรฐานและข้อมูลทางเทคนิค CAMRY" [Standard equipment and technical data CAMRY]. Thailand: Toyota. 2019. Retrieved 16 November 2019.
  14. ^ "Attainable Premium, Actualized: All-New 2019 Toyota Avalon Beams Effortless Sophistication, Style, and Exhilaration at the 2018 North American International Auto Show" (Press release). Japan: Toyota. 15 January 2018. Retrieved 15 November 2019.
  15. ^ "2017 Toyota Camry Press Kit" (Press release). Australia: Toyota. 20 November 2017. Retrieved 15 November 2019.
  16. ^ "Turbocharged performance and connected services raise the bar for Toyota Kluger" (Press release). Toyota Australia. 7 December 2022. Retrieved 2 June 2023.
  17. ^ Beckford, Andrew (30 May 2023). "2024 Toyota Tacoma Hybrid Engine: Everything to Know About the i-Force MAX". Motor Trend. Retrieved 2 June 2023.
  18. ^ Yamazaki, Daichi; Mori, Akio; Murase, Eiji (3 April 2018). "The Development of a New V6 3.5L Turbocharged Gasoline Engine". SAE Technical Paper Series. Vol. 1. US: Society of Automotive Engineers. doi:10.4271/2018-01-0366. Retrieved 20 September 2021.
  19. ^ Winter, Drew (17 October 2022). "Drivers Will Appreciate Toyota's Civilized Beast of a Powertrain". WardsAuto. Retrieved 15 December 2022.
  20. ^ Tutu, Andrei (8 July 2023). "Toyota Tundra (3rd gen) Twin-Turbo V6 Engine Failure Causes and Fix". Carvibz. Retrieved 27 June 2024.